Instructions for creating a Quick Shifter for a Toyota Celica GT-Four ST185
First disassemble the shifter mechanism
until you have just the shift lever (remember to remove the bushings and
rubber ring).
Next cut shift lever at the point shown in the diagram and add a 1/2 inch
length (try and keep it as straight as possible). This step will decrease
the length of the throw of the shifter. Next remove (how much is up to
you, I took out 3/4 of an inch) a section from above the ball, as in Example
1, but care will have to be taken to get the stick back to the correct
angle. For example 2, simply heat the shift lever and using two vise grips,
break off the top black piece (this will make the stick very short). Or
for Example 3, after removing the top black piece, add back the desired
length.
Note: It is important to check the clearance between the flooring and the shift control cable after doing this modification. If you need more clearance, just use spacers to raise the whole assembly.
Why Does Adding Length Below The Ball Decrease The Throw?
In the diagram
the
red stick represents the shift lever, the point on the stick represents
the ball in the middle of the lever, the two points below represent the
distance the stick must be pushed or pulled to engage the gear, and the
thin lines represent the angle of the stick after engaging the corresponding
gear. As you can see the higher up the ball is the less distance the stick
must travel. Don't add too much length, because then the bottom of the
stick will hit the flooring. A good way to test this is to take a large
new cable tie, place it on a piece of paper, and mark the two spots that
you want to represent your points where the gear engages. Next place a
pin in the cable tie, and rotate it until it reaches one point, then rotate
it the opposite way, and make notes of how far the top of the cable tie
had to travel, now carry the pin higher and repeat the test.
This page was created
by Dennis Heath.
If you should wish
to ask a question about the GT-Four/All-Trac, you can join the GT-Four
Mailing List, where I, and many others with GT-Four's, might have your
answer. For information on joining go to http://www.onelist.com
Please note that I am not a mechanic by trade, and that any information offered on this web page is free and without guarantee. Should you choose to perform any of the procedures listed on this site, you will be doing so of your own free will, and I will not be held responsible or liable for any damages that might occur from using information obtained here.